Vasavi Packaging IndustriesSince 1998

Paper based protection, engineered for industry

Packaging that starts with the product, not the box.

Manufacturing with purpose since 1998VPI engineers corrugated boxes, boards and protective fitments around product fit, packed weight, handling and route, so every layer has a clear job.

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28 yearsmanufacturing experience
200 tonnespaper converted monthly
100+packaging formats handled
ISO 9001:2015certified quality system
Across Indiasupply and delivery support

Built through practice

Practical knowledge, refined in every production run.

1998

A practical beginning

VPI began with one clear standard: make corrugated packaging that protects properly and can be produced consistently.

Built for industry

Capability shaped by real products

Every new component, load and handling route expanded the team’s practical understanding of what a pack must withstand.

Today

Engineering the pack around its journey

From everyday cartons to fitted protection, each recommendation starts with the product, the process and the destination.

Consistency at every stageFrom one requirement to a repeatable pack that is measured, converted and checked with care.

Practical engineering, disciplined production and enduring customer relationships continue to shape the way VPI works.

Products

Packaging range

Showing 18 products

Applications

Packaging shaped around the realities of each industry.

Ring joint gaskets arranged in fitted corrugated trays, divided cartons and protective box supports.

Oil & Gas Gasket Packaging

Fitted corrugated boxes, trays and dividers for ring joint gaskets, spiral wound gaskets and industrial sealing components.

Gears, bearings and other industrial components secured in die cut corrugated fitments and divided trays.

Industrial and Automobile Packaging

Cartons, partitions and fitted inserts for engineering parts, industrial components and assembly supplies.

Circuit boards, an electrical enclosure, terminal components and cable protected by corrugated partitions and fitted supports.

Electrical & Electronics Packaging

Corrugated boxes and protective fitments for spike busters, power strips and electrical accessories, supporting organised packing and transit handling.

Kraft mailers and shipping cartons shown with paper based protective packing for online orders.

Ecommerce Packaging

Mailers and shipping cartons for online orders, secure packing and clear brand presentation.

Food and pharmaceutical packaging examples including a bottle divider, produce tray and paper cartons.

Food & Pharmaceutical Secondary Packaging

Cartons, trays and dividers for organised secondary and transit packaging. Material and ink requirements are confirmed for each application.

A basin, toilet cistern, tiles and ceramic cups held in shaped corrugated cradles and separators.

Sanitaryware and Ceramic Packaging

Custom fitments, edge support and separators for ceramic tiles, sanitaryware and other fragile products.

A mixer appliance, furniture components and hardware protected by large cartons, edge supports and fitted corrugated packs.

Furniture and Home Appliance Packaging

Large cartons, protective corners and shaped supports for furniture, appliances and household products.

Large reinforced corrugated cases and boxes mounted on pallets for bulk and export handling.

Heavy Duty and Export Packaging

Corrugated cartons and packs supported by pallets for bulk consignments, export movement and demanding handling cycles.

Pine wood pallets and a pallet box system shown for warehouse storage and bulk movement.

Wooden Pallets and Pallet Boxes

Pallets and large box systems for warehousing, consolidated loads and transport handling.

Every product moves differently. Its packaging should too.

Precision components

Gasket and sealing component packs

Requirement
Keep circular parts separated, identifiable and stable during handling.
Packaging direction
One piece folders, partitions and fitted corrugated supports are considered around the component profile and shipment method.
Electrical products

Spike buster and accessory packaging

Requirement
Organise the main product, cable and accessories without uncontrolled movement.
Packaging direction
A fitted carton and internal divisions can position each item while retaining a straightforward packing sequence.
Fragile products

Sanitaryware and ceramic protection

Requirement
Protect vulnerable edges and surfaces through stacking and road transport.
Packaging direction
Outer cartons, corrugated pads, edge supports and separators are combined after reviewing weight and contact points.

Material selection guide

Choose the board by the job it must do.

GSM is grams per square metre. A one metre square of kraft paper and examples from 120 to 350 GSM illustrate increasing paper weight.
GSM

Paper weight

GSM means grams per square metre. It helps decide the paper weight needed for the carton’s strength, finish and handling condition.

Ply is the total number of liners and fluted layers: 3 ply has two liners and one flute, 5 ply has three liners and two flutes, and 7 ply has four liners and three flutes.
Ply

Board construction

3 ply single wall, 5 ply double wall and 7 ply triple wall boards are selected based on product weight, stacking, transit risk and flute combinations.

Bursting factor guide showing pressure applied beneath paper. BF equals bursting strength in kg/cm² times 1000 divided by GSM; 2.7 kg/cm² at 150 GSM gives 18 BF.
BF

Bursting resistance

BF relates a paper’s bursting strength to its GSM. Customers do not need to choose it separately; VPI confirms the suitable paper combination after reviewing the load and handling requirement.

Corrugated flute guide: F flute 0.9 to 1.2 mm, E flute 1.2 to 2.0 mm, B flute 2.4 to 3.0 mm and C flute 3.5 to 4.0 mm.
Flute

Cushioning and compression

VPI works with B flute, C flute, BB combination and BC combination. The suitable profile is confirmed around cushioning, stacking, print surface and overall board thickness.

Quality, safety and material responsibility

Better material decisions. Controlled production.

VPI’s sustainability focus is practical: size the pack correctly, match board construction to the real handling need, control material quality and consider recovery at the destination.

Documented when requiredCurrent certificates and applicable supplier declarations can be shared for procurement review. Material, ink and testing requirements are confirmed for each order.
ISO 9001:2015

Certified quality system

Our certified quality management system supports process control, inspection and continual improvement. Current certification details are available during procurement review.

FSC

Certified paper sourcing

FSC certified paper can be sourced from certified suppliers where the order specification requires it. Availability is confirmed for each project.

Food packaging inks

Documented ink sourcing

Suitable inks for food packaging can be sourced for applicable printed cartons. Supplier declarations are available during specification review.

5S

Lean and safe workspace

Sort, Set in Order, Shine, Standardize and Sustain support an organised, clean and safe workspace.

FIFO

Material flow control

First In, First Out stock movement supports traceability and better material handling.

IQC

Incoming material checks

Paper and raw materials are tested before they enter production use.

FQC

Finished goods are checked before dispatch

Finished cartons are reviewed for packaging integrity, dimensions and the agreed order specification.

Internal batch checks

Dimension, bursting strength, moisture, grammage and thickness checks can be carried out as part of finished goods control.

Independent laboratory support

Cobb, Box Compression (BCT), Edge Crush (ECT) and other specialised evaluations can be arranged when required by the customer specification.

Packaging knowledge centre

Know what shapes a stronger, smarter pack.

Use the practical guides to prepare dimensions, compare board constructions and understand the choices VPI will confirm before production.

Explore practical guides

Frequently asked questions

Useful answers before you enquire.

What is the minimum order quantity?

The minimum order quantity is 300 Nos. The practical quantity can vary by box style, board construction, printing and development requirements.

Do I need to know the GSM, BF or flute?

No. Share the product, weight, dimensions and handling conditions you know. VPI will advise the suitable paper and board construction. BF is confirmed together with the GSM and performance requirement.

Which flute profiles are available?

Current enquiry options are B flute, C flute, BB combination and BC combination. The final profile is confirmed after reviewing the packed load, stacking and transit conditions.

Can VPI work from an existing sample or drawing?

Yes. You can mention the available sample, drawing, dieline or artwork in the enquiry and attach the file after opening WhatsApp or email.

How long does production take?

A requested timeline may begin between 7 and 10 business days. The actual schedule is confirmed after the specification, quantity, artwork and sample approval requirements are reviewed.

Can I request a sample before bulk production?

Yes. Select the sample or prototype requirement in the enquiry form. Development and approval steps will be confirmed for the product.

Plan your packaging

Start with what must arrive safely.

Share the product, quantity and destination. Dimensions, packed weight, drawings and samples help, and VPI can guide the specification when those details are still taking shape.

Request on WhatsApp Email Requirement
Vasavi Packaging Industries294/2B2, Kottamedu Junction, Kottamedu VillageThiruporur Taluk, Chengalpattu District, Tamil Nadu 603108Phone: 8939990153, 8939990154, 9092025054Email: vasavi0091@gmail.comWorking hours: 9:00 AM to 5:30 PM ISTOpen location on Google Maps